2 Station Blister Packaging Machine

4 Station Blister Packaging Machine

Details

Customized Mold

Customized Blister Packaging

Features of the Gold Bar & Coin Blister Packaging Machine 

1.High Safety Protection

Equipped with a high-sensitivity 5557 spark prevention system, protecting both the high-frequency (HF) mold and the packaged products.

2.Fully Automatic Operation

Rotary table design allows for continuous production, improving efficiency.

Single-person operation reduces labor costs.

3.User-Friendly & Easy to Learn

PLC + HMI touchscreen interface for easy parameter adjustment. Preset parameter backup function saves setup time.

4.Flexible Production Modes

Single-cycle or continuous mode can be selected based on worker speed.

5.Troubleshooting & Maintenance Convenience

Fault detection system helps quickly identify issues.

Stores previous operation records, simplifying readjustments.

6.High Precision & Consistency

Ensures uniform blister sealing for high-value products like gold coins/bars.

7.Energy Efficient

Optimized HF (high-frequency) technology reduces power consumption.

8.Durable & Long-Lasting

Robust construction with high-quality materials, minimizing wear.

9.Customizable Packaging

Adjustable settings and design for different coin/bar sizes and blister materials.

10.Fast Production Speed

High-speed automation increases output per hour, ideal for large batches.

11.Compliance with Industry Standards

Suitable for banking, minting, and precious metal industries, ensuring secure packaging.

Q1: What is the difference between the 2-Station and 4-Station Blister Packaging Machines?

A: The primary differences lie in the level of automation, production speed, and price.

① 2-Station Machine: This model features a simple, cost-effective rotating square turntable with two stations spaced 180 degrees apart. It is user-friendly with a production output of approximately 500 pieces per hour. It offers excellent value for clients with a single product size and moderate batch sizes who are transitioning from manual to automated packaging.

② 4-Station Machine: This advanced model uses a 1-meter diameter circular turntable with four stations (90 degrees apart). Its key advantage is the integrated robotic arm that automatically removes finished packages, achieving a higher degree of automation. Production efficiency is about 50% higher than the 2-station model, reaching roughly 1,200 pieces per hour. It features a smart PLC and touchscreen control system that stores multiple parameter sets (e.g., 10 groups) for quick changeovers between different products. With automatic fault diagnosis and alerts, it significantly reduces downtime. The 4-station machine is the ideal choice for high-volume production or manufacturers with a wide variety of product types due to its superior flexibility and speed.

Q2: Can you provide the custom blister cards?

A: Yes, we are a professional manufacturer of custom blister cards for precious metals. Our cards are engineered for aesthetics, security, and functionality.

*Core Material: We primarily use high-quality PET material, known for its excellent toughness, strength, glossy surface, and eco-friendly, non-toxic properties.Full *Customization: We tailor the card’s artwork, layout, and size to match your brand identity perfectly.

*Integrated Features: Enhance your packaging with a range of integrated elements:

✔ Company Information & Brand Logo

✔ QR Codes (linking to official websites, anti-counterfeiting verification)

✔ Product Barcodes (for inventory and sales management)

✔ NFC Chips (enabling advanced anti-counterfeiting, traceability, and interactive experiences)

✔ Physical Anti-Tamper Features (e.g., destructible void designs)

✔ Wide Applicability: Our blister cards are suitable for various precious metal products, including gold bars, silver coins, earrings, necklaces, and more, providing a secure and premium presentation.

Q3: Do I need custom molds to use the blister packaging machine?

A: Yes, custom molds are required for our blister packaging process. There are two main types:

① Blister Mold (Aluminum Mold): This is mounted on the machine and must be precision-engineered to match the exact dimensions of each specific gold/silver bar or coin. Therefore, each unique product size requires its own dedicated aluminum mold.

② Card Die-Cutting Mold (Steel Rule Die): This is used to punch the printed card into its final shape. Typically, one card size requires one die.

Cost-Saving Tip: Multi-Cavity Molds. To help reduce your initial mold investment, we offer mold combination services. You can combine 2 or 4 different product card designs into a single die-cutting mold. Subsequent orders for these combined products must be produced in equal quantities. Our team can advise on which sizes can be efficiently combined based on your needs.

Q4: What is the working principle and operation process of the blister packaging machine?

A: Our machines use a reliable and precise method for secure sealing.

*Operation Process:

2-Station: An operator manually rotates the turntable to position the mold under the sealing head. A sensor triggers the automatic descent of the head for pressing. Meanwhile, the operator can load the next product at the opposite station. Once sealing is complete, the head retracts, and the operator rotates the turntable to remove the finished package.

4-Station: The process is similar but more automated. After sealing, a robotic arm automatically picks and places the finished package onto a conveyor or collection tray, significantly boosting efficiency.

*Working Principle: The machine utilizes High-Frequency (HF) energy to create an instant, penetrating heat seal. This method ensures a strong, permanent bond without burning or damaging the delicate surface of your precious metal products. It employs a direct pneumatic pressing system for uniform pressure distribution across the entire seal area. The system is equipped with an anti-arcing (spark suppression) protection circuit, which safeguards both the expensive HF molds and your valuable products.

Q5: Do you offer free samples of the custom blister cards?

A: We do not offer free samples for custom-designed blister cards. Each custom design requires the creation of unique printing plates and setup, which incurs specific production costs. However, we are pleased to provide a free Standard Sample Kit at no charge. This kit contains physical samples of various standard materials and printing techniques, allowing you to evaluate our print quality, material feel, and functional capabilities to inform your design process.

Q6: Are your blister packaging machines suitable for all sizes of gold/silver bars and coins?

A: The suitability for blister packaging is primarily determined by a product’s physical dimensions (Length, Width, Thickness) rather than its weight alone. As long as the product’s size can be accommodated within the machine’s mold and platen area, it can be packaged. Even items with a high gram weight are perfectly suitable if their physical dimensions fall within the machine’s design limits. Our solutions are versatile and can be adapted for a wide range of precious metal items, from large bars to delicate coins and jewelry like earrings and necklaces.

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