100KG Vacuum Induction Melting Furnace
100KG Vacuum Induction Melting Furnace
The 100KG Vacuum Induction Melting Furnace is state-of-the-art equipment specifically designed for large-scale metal melting with exceptional automation, high efficiency, and precise temperature control. This versatile machine is suitable for melting 100 kilograms of metal, making it an ideal choice for various industrial and research applications.
【The following are some characteristics of vacuum melting furnaces】
① Large Capacity & High Productivity: With a maximum melting capacity of 100 kg (based on molten iron), it ensures high productivity and cost-effectiveness for large-batch metal melting.
② Advanced Automation: Equipped with a 14-inch LCD touchscreen and proprietary software, the furnace offers unparalleled automation, allowing for seamless control and reduced manual intervention.
③ Convenient Material feeding & discharging: The water-cooled furnace door, electrically powered lifting mechanism, and a rotating electrode facilitate easy and safe feeding/discharging of materials, ensuring precise pouring without deviation.
④ Enhanced Observability: The furnace is equipped with two rotating observation windows on the top. Users can see the melting process inside the furnace through the window.
⑤ Precision Temperature Control: Equipped with an intelligent PID control system, the furnace has a high-temperature accuracy (±1~5°C above 600°C), ensuring optimal melting conditions. Users can also choose an infrared thermometer for measurement (measuring range: 900-3200° C).
⑥ High-Quality Components: The furnace is equipped with robust components such as a tungsten-rhenium thermocouple for precise temperature sensing (0-1800°C), and an optional high-performance American-imported infrared temperature sensor offering fast response time and high accuracy.
⑦ Versatile Heating & Cooling: It can reach a maximum heating temperature of 1700°C. The furnace utilizes induction heating for rapid and efficient metal melting. It has a cooling system that adapts to different water flow requirements, ensuring stable operation.
⑧ Safety & Protection: Equipped with safety protection system including protection system for over-temperature, over-current, and water shortage.
⑨ Three-stage vacuum system: The vacuuming process is divided into three stages.
Stage First: Use a slide valve pump for simple vacuuming. reach and maintain the required degree level for starting the root pump
Stage Second: Use the roots pump for the second vacuuming.
Stage Third: Use the diffusion pump to reach the final vacuum degree (5X10E-3Pa)
All the vacuum degrees can be measured by a Composite vacuum gauge
【Optional Parts for 100Kg Vacuum Induction Melting Furnace】
The infrared temperature measurement system is imported from the United States, with fast response time, high temperature measurement accuracy, and 24-hour real-time continuous online temperature measurement. It is safe and durable.
When melting iron and steel, infrared temperature measurement should be used instead of thermocouple temperature measurement.
Second feeder is used for adding other material during melting. It has four hoppers inside. Each hopper can hold akind of material, so user can add four different materials during melting totally. When the user rotates the handle above, the material will drop to the crucible.
Ultrasonic stirring is a high-power ultrasonic equipment specifically used in the metal smelting industry.
The principle is to generate cavitation effect in the liquid through high-frequency vibration of the equipment (cavitation effect is actually the generation of bubbles by high-frequency vibration of theequipment, and the force generated by bubble explosion), so as to make the molten metal more well-distributed in the crucible.
Slag removal system is consisted with a quartz scoop, a metal rod and a slag crucible.
After melting, user can use the quartz scoop to remove the slag on the crucible and pour the slag into slag crucible.
The vacuum sampling device consists of stainless-steel push-pull rod, transition chamber, high vacuum plug valve, quartz poon, etc. A material scoop is installed at the lower end of the push-pull rod, and a JO sealing ring is used to seal between the push-pull rod and the transition chamber. The transition chamber is connected to the vacuum chamber through a high vacuum plug valve. When the chamber is completely vacuumed, the baffle valve is opened, and the material bin is also vacuumed.
After the material melts, the push-pull rod is pushed down to take out the material, and then pulled to the transition chamber. The plug valve is closed, and the transition chamber door is opened to take out the material just taken out for testing. If material needs to be taken again, reinstall the push-pull rod, close the transition chamber door, and then evacuate the transition chamber. After vacuuming, open the baffle valve to achieve continuous vacuum material taking.
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